An important tool for manufacturers in optimizing and troubleshooting their manufacturing process is to develop mathematical models of those processes. Models aid operations staff, engineers, and managers in gaining a deeper understanding of how their manufacturing processes work and how they might be improved.

A model can be very simple, such as a graph or equation that shows the relationship between a valve position and flow rate, or one that shows the relationship between the flow rate of cooling water and the temperature of a cooled part leaving a water bath. These relationships can be theoretical (derived from first principles in thermodynamics and flow dynamics for example) or empirical (derived from data; from making measurements of the inputs and outcomes of a certain process) - or a combination of both inputs. Models can also be complex, incorporating relationships and interdependencies among multiple processing steps.

So how do you get started? Read the rest of the blog to find out and learn more about how modeling can help improve your manufacturing process.